Magnetek Flex 12RS System Technical Information

Flex M RECEIVER Engineered Modular Receiver Part Number: 198-80104-1100 R0 October 2014 © 2014 Magnetek

Flex M Engineered Receiver Instruction Manual October 2014 Page 10 of 49 3. FLEX M INSTALLATION WARNING BEFORE OPERATING THE RECEIVER FAMILIARIZE YO

Flex M Engineered Receiver Instruction Manual October 2014 Page 11 of 49 3.4 LINE INPUT CONSIDERATIONS WARNING THE UNIT MUST BE WIRED TO THE CORRE

Flex M Engineered Receiver Instruction Manual October 2014 Page 12 of 49 3.6 RECEIVER UNIT ENCLOSURE MOUNTING When mounting the receiver, make sure t

Flex M Engineered Receiver Instruction Manual October 2014 Page 13 of 49 9. Position the receiver; make sure to locate it as far as possible from exp

Flex M Engineered Receiver Instruction Manual October 2014 Page 14 of 49 3.9 MECHANICAL DRAWINGS Figure 3. Example Flex M Mechanical Layout

Flex M Engineered Receiver Instruction Manual October 2014 Page 15 of 49 4. FLEX M MODULES The Flex M system comprises of a RF/CPU module and a power

Flex M Engineered Receiver Instruction Manual October 2014 Page 16 of 49 Figure 5. GEN1 High Power RF/CPU Module Detail View (For RF/CPU modules 900

Flex M Engineered Receiver Instruction Manual October 2014 Page 17 of 49 4.1.1 RF/CPU LED OPERATION When the Flex M system is supplying power to the

Flex M Engineered Receiver Instruction Manual October 2014 Page 18 of 49 4.2 RF/CPU MODULE – GEN 2 This section is applicable to the following RF/CP

Flex M Engineered Receiver Instruction Manual October 2014 Page 19 of 49 Figure 8. GEN2 RF/CPU Module Wiring 4.2.1 RF/CPU LED OPERATION When the Fle

Your New Radio Receiver Thank you for your purchase of Magnetek’s Flex M Receiver Radio Remote Equipment Control. Magnetek has set a whole new standa

Flex M Engineered Receiver Instruction Manual October 2014 Page 20 of 49 4.3 POWER SUPPLY MODULE – GEN 1 This section is applicable to the following

Flex M Engineered Receiver Instruction Manual October 2014 Page 21 of 49 4.3.1 POWER SUPPLY LED OPERATION When the Flex M system has power supplied,

Flex M Engineered Receiver Instruction Manual October 2014 Page 22 of 49 Figure 15. GEN2 Power Supply VAC Wiring Figure 16. GEN2 Power Supply VDC Wir

Flex M Engineered Receiver Instruction Manual October 2014 Page 23 of 49 4.4.1 POWER SUPPLY LED OPERATION When the Flex M system has power supplied,

Flex M Engineered Receiver Instruction Manual October 2014 Page 24 of 49 Figure 18. GEN1 Relay Module Detail View Figure 19. GEN1 Relay Module Wirin

Flex M Engineered Receiver Instruction Manual October 2014 Page 25 of 49 4.5.1 RELAY MODULE LED OPERATION When the Flex M system is supplying power

Flex M Engineered Receiver Instruction Manual October 2014 Page 26 of 49 Figure 21. GEN2 Relay Module Detail View Figure 22. GEN2 Relay Module Wiri

Flex M Engineered Receiver Instruction Manual October 2014 Page 27 of 49 4.6.1 RELAY MODULE LED OPERATION When the Flex M system is supplying power

Flex M Engineered Receiver Instruction Manual October 2014 Page 28 of 49 Figure 24. Serial Communications Module Detail View Figure 25. Serial Comm

Flex M Engineered Receiver Instruction Manual October 2014 Page 29 of 49 4.7.1 SERIAL COMMUNICATION MODULE LED OPERATION When the Flex M system is s

TABLE OF CONTENTS 1. PRODUCT MANUAL SAFETY INFORMATION ... 52. CRITICA

Flex M Engineered Receiver Instruction Manual October 2014 Page 30 of 49 Inputs: The four analog input signals are able to receive voltage signals fr

Flex M Engineered Receiver Instruction Manual October 2014 Page 31 of 49 4.8.1 ANALOG I/O MODULE LED OPERATION When the Flex M system is supplying p

Flex M Engineered Receiver Instruction Manual October 2014 Page 32 of 49 4.9 DIGITAL INPUT MODULE – GEN 1 This section is applicable to the followin

Flex M Engineered Receiver Instruction Manual October 2014 Page 33 of 49 4.9.1 DIGITAL INPUT MODULE LED OPERATION When the Flex M system is supplyin

Flex M Engineered Receiver Instruction Manual October 2014 Page 34 of 49 4.10 DIGITAL INPUT MODULE – GEN 2 This section is applicable to the followi

Flex M Engineered Receiver Instruction Manual October 2014 Page 35 of 49 4.10.1 DIGITAL INPUT MODULE LED OPERATION When the Flex M system is supplyin

Flex M Engineered Receiver Instruction Manual October 2014 Page 36 of 49 5. PROGRAMMING WITH RCP Using the optional Radio Control Programmer (RCP) s

Flex M Engineered Receiver Instruction Manual October 2014 Page 37 of 49 6. RECEIVER CHANNEL CONFIGURATION SETTINGS 6.1 FCC STATEMENTS Compliance

Flex M Engineered Receiver Instruction Manual October 2014 Page 38 of 49 7. GEN 1 RF/CPU CHANNEL DIP SWITCH SETTINGS The channel can be set on the RF/

Flex M Engineered Receiver Instruction Manual October 2014 Page 39 of 49 Channel SW4 SW5 SW6 SW7 SW8 1 UP UP UP UP UP 2 DOWN UP UP UP UP 3 U

10. NOTES ...

Flex M Engineered Receiver Instruction Manual October 2014 Page 40 of 49 Channel Frequency SW4 SW5 SW6 SW7 SW8 1 433.000 MHz DOWN DOWN DOWN

Flex M Engineered Receiver Instruction Manual October 2014 Page 41 of 49 Channel SW4 SW5 SW6 SW7 SW8 1 DOWN DOWN DOWN DOWN DOWN 2 UP DOWN D

Flex M Engineered Receiver Instruction Manual October 2014 Page 42 of 49 Channel Frequency SW4 SW5 SW6 SW7 SW8 AK01 439.8 UP DOWN DOWN DOWN

Flex M Engineered Receiver Instruction Manual October 2014 Page 43 of 49 8. CHANNEL SETS 8.1 433MHZ CHANNEL SET Channel Frequency 01 433.000 MHz 02

Flex M Engineered Receiver Instruction Manual October 2014 Page 44 of 49 8.2 419MHZ CHANNEL SET Channel Frequency Channel Frequency 1* 418.950 4

Flex M Engineered Receiver Instruction Manual October 2014 Page 45 of 49 8.3 2.4 GHZ: FHSS Channel sets are designated between 1 and 32. The freque

Flex M Engineered Receiver Instruction Manual October 2014 Page 46 of 49 9. TROUBLESHOOTING WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RA

Flex M Engineered Receiver Instruction Manual October 2014 Page 47 of 49 9.1 TROUBLESHOOTING TABLE Problems Possible Reasons Suggestions Receiver wi

Flex M Engineered Receiver Instruction Manual October 2014 Page 48 of 49 Problems Possible Reasons Suggestions Drive Connected to Serial Communicatio

Flex M Engineered Receiver Instruction Manual October 2014 Page 49 of 49 10. NOTES

Flex M Engineered Receiver Instruction Manual October 2014 Page 5 of 49 1. PRODUCT MANUAL SAFETY INFORMATION Magnetek, Inc. (Magnetek) offers a broad

Flex M Engineered Receiver Instruction Manual October 2014 Page 6 of 49 WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements

Flex M Engineered Receiver Instruction Manual October 2014 Page 7 of 49 2. CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OP

Flex M Engineered Receiver Instruction Manual October 2014 Page 8 of 49 2.3 SAFETY INFORMATION & RECOMMENDED TRAINING FOR OPERATORS Anyone being t

Flex M Engineered Receiver Instruction Manual October 2014 Page 9 of 49  Operate any material handling equipment using a damaged controller because