Magnetek PS-A10L Instruction Manual

PS610STAN-96A 2/8/00Part Number: 900-4141© Copyright 2000 Electromotive SystemsMagneTek®Remote Crane ControlsInstruction Manual•610

PulseStar•610 Standard Series Instruction Manual – 9/1/99viiPulseStar PS-NVT-J4P-610AP System with Proportional ControlThe PulseStar PS-NVT-J4P-610AP

PulseStar•610 Standard Series Instruction Manual – 9/1/99viiiPulseStar PS-NVT-L4P-610AS System with Stepped ControlThe PulseStar PS-NVT-L4P-610AS syst

PulseStar•610 Standard Series Instruction Manual – 9/1/99ixPulseStar PS-NVT-L4P-610AP System with Proportional ControlThe PulseStar PS-NVT-L4P-610AP s

PulseStar•610 Standard Series Instruction Manual – 9/1/99xPulseStar PS-GLT-J4P-610AS System with Stepped ControlThe PulseStar PS-GLT-J4P-610AS system

PulseStar•610 Standard Series Instruction Manual – 9/1/99xiPulseStar PS-GLT-J4P-610AP System with Proportional ControlThe PulseStar PS-GLT-J4P-610AP s

PulseStar•610 Standard Series Instruction Manual – 9/1/99xiiPulseStar PS-GLT-L4P-610AS System with Stepped ControlThe PulseStar PS-GLT-L4P-610AS syste

PulseStar•610 Standard Series Instruction Manual – 9/1/99xiiiPulseStar PS-GLT-L4P-610AP System with Proportional ControlThe PulseStar PS-GLT-L4P-610AP

PulseStar•610 Standard Series Instruction Manual – 9/1/99xivHow to Use This ManualPulseStar•610 Instruction Manual has a comprehensive introduction ch

chapter1PulseStar•610System Overview

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©2000 ELECTROMOTIVE SYSTEMS, INC.All rights reserved. This notice applies to all copyrighted materials included with this product,including, but not l

PulseStar•610 Standard Series Instruction Manual – 3/15/001-3PulseStar•610 System OverviewIntroductionThis chapter introduces the basic conceptual inf

PulseStar•610 Standard Series Instruction Manual – 3/15/001-4Time-Out ModesReceiver Safe ModeA PulseStar•610 safety feature is theSafe Mode. The recei

chapter2The PulseStar•610 Receiver

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PulseStar•610 Standard Series Instruction Manual – 3/15/002-3OverviewThis chapter tells you how to install and wire the PulseStar•610 receiver. It als

PulseStar•610 Standard Series Instruction Manual – 3/15/002-4Receiver ComponentsThe PulseStar•610 receiver receives commands from the remote transmitt

PulseStar•610 Standard Series Instruction Manual – 3/15/002-5GA610AP ReceiverThe PulseStar GA610AP receiver us used for proportional 0-10vdc control o

PulseStar•610 Standard Series Instruction Manual – 3/15/002-6Installing the PulseStar•610 ReceiverAssessing the Receiver Enclosure EnvironmentWhen you

PulseStar•610 Standard Series Instruction Manual – 3/15/002-7Mounting the PulseStar•610 ReceiverRefer to Figure 2.4: Receiver Dimensions for mounting

PulseStar•610 Standard Series Instruction Manual – 3/15/002-8Mounting a Standard External AntennaIn some cases, such as when the receiver is inside a

WARNING• This manual instructs you how to use PulseStar•610. If you disregard the instructions,information, and/or warranty in the manual, you could b

PulseStar•610 Standard Series Instruction Manual – 3/15/002-9Mounting a Gain Flex AntennaSome applications require the use of a gain flex antenna. The

PulseStar•610 Standard Series Instruction Manual – 3/15/002-10Wiring the PulseStar•610 ReceiverQuick Disconnect PlugAll Pulsestar•610 receivers are su

PulseStar•610 Standard Series Instruction Manual – 3/15/002-11Terminating Wires to the Female Quick Disconnect PlugIt is the customers responsibility

PulseStar•610 Standard Series Instruction Manual – 3/15/002-12Quick Disconnect Plug Housing OrientationThe orientation of the female connector plug ho

PulseStar•610 Standard Series Instruction Manual – 3/15/002-13PulseStar•610 Receiver Wiring DiagramsGA610AS ReceiverFigure 2.10: GA610AS Wiring Diagra

PulseStar•610 Standard Series Instruction Manual – 3/15/002-14Figure 2.11: GA610AS Wiring DiagramX1610 RECEIVERX1X2BRIDGE -BRIDGE +X2B5B6115 VACB7B8B9

PulseStar•610 Standard Series Instruction Manual – 3/15/002-15GA610AS Receiver With Pendant And Isolation Transfer SwitchFigure 2.12: GA610AS Wiring D

PulseStar•610 Standard Series Instruction Manual – 3/15/002-16Figure 2.13: GA610AS Wiring Diagram With Pendant And Isolation Transfer SwitchX1610 RECE

PulseStar•610 Standard Series Instruction Manual – 3/15/002-17GA610AP ReceiverFigure 2.14: GA610AP Wiring Diagram shows how to wire the GA610AP receiv

PulseStar•610 Standard Series Instruction Manual – 3/15/002-18GA610AP Receiver With Pendant And Isolation Transfer SwitchFigure 2.15: GA610AP Wiring D

PulseStar•610 Instruction Manual– 3/15/00iContentsWelcome! ... vPulseStar PS-NVT-J4P-610AS Syste

PulseStar•610 Standard Series Instruction Manual – 3/15/002-19Startup and Test ProceduresPre-operation check listBefore you begin operating the PulseS

PulseStar•610 Standard Series Instruction Manual – 3/15/002-20Testing the ReceiverAs you perform the following startup test, place yourself in front o

PulseStar•610 Standard Series Instruction Manual – 3/15/002-213. After the diagnostic test the following should occur.• The Telegram LED should flash

PulseStar•610 Standard Series Instruction Manual – 3/15/002-22Changing the Frequency Channel of the ReceiverStandard RF ModuleThe standard RF module i

PulseStar•610 Standard Series Instruction Manual – 3/15/002-23Setting the Frequency Channel1. Remove the receiver cover.2. Referencing either Figure 2

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chapter3The PulseStar•610Transmitter

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PulseStar•610 Standard Series Manual – 3/15/003-3OverviewThis chapter tells you how to configure and use the PulseStar•610 transmitter. Several types

PulseStar•610 Standard Series Manual – 3/15/003-4PulseStar•610 TransmittersThere are four types of transmitters which can be used with a PulseStar•610

PulseStar•610 Instruction Manual–3/15/00iiWiringthePulseStar•610Receiver ... 2-10Quick Disconnect Plug ...

PulseStar•610 Standard Series Manual – 3/15/003-5NVT Transmitter Components (Paddle Lever Model)The NVT paddle lever transmitter has the following com

PulseStar•610 Standard Series Manual – 3/15/003-6NVT Transmitter FunctionsThe following describes the basic functionality of the NVT transmitter. Plea

PulseStar•610 Standard Series Manual – 3/15/003-7GLT TransmitterThe GLT transmitter has a “belly box” design where the operator maneuvers joysticks or

PulseStar•610 Standard Series Manual – 3/15/003-8GLT Transmitter Components (Paddle Lever Model)The GLT paddle lever transmitter has the following com

PulseStar•610 Standard Series Manual – 3/15/003-9GLT Transmitter FunctionsThe following describes the basic functionality of the GLT transmitter. Plea

PulseStar•610 Standard Series Manual – 3/15/003-10Transmitter SetupThis section covers how to set up a PulseStar•610 transmitter.Transmitter Address C

PulseStar•610 Standard Series Manual – 3/15/003-11Setting the Address Code and Frequency Channel of a TransmitterBefore setting the address code and f

PulseStar•610 Standard Series Manual – 3/15/003-12Figure 3.6: Address Switch Chart1. Write down the transmitter address code.2. Using the above chart

PulseStar•610 Standard Series Manual – 3/15/003-13Setting the Address CodeReference Figure 3.7: NVT, GLT, Coder Board Layout for changing the address

PulseStar•610 Standard Series Manual – 3/15/003-14Frequency Channel ConsiderationsIf there are multiple PulseStar radio remote control systems in your

PulseStar•610 Instruction Manual– 3/15/00iiiChapter 4: Troubleshooting PulseStar•610Troubleshooting ...

PulseStar•610 Standard Series Manual – 3/15/003-15Figure 3.8: Frequency Diagram1. TTL Connector2. RF Module3. Ground Connector4. Antenna Connector5. F

PulseStar•610 Standard Series Manual – 3/15/003-16Start-up and OperationHolding the TransmitterBefore using the PulseStar•610 transmitter, refer to th

PulseStar•610 Standard Series Manual – 3/15/003-17GLT TransmitterPlease refer to Figure 3.10: GLT Transmitter Orientation on how to properly hold the

PulseStar•610 Standard Series Manual – 3/15/003-18Start-upRefer to the appropriate transmitter layout figure shown in the PulseStar•610 Transmitters s

PulseStar•610 Standard Series Manual – 3/15/003-19Using the SELECTOR Toggle SwitchThe PulseStar•610 transmitter is provided with aSELECTORtoggle switc

PulseStar•610 Standard Series Manual – 3/15/003-20Battery and Charger InformationRemoving and Inserting the Battery From the NVT TransmitterTo remove

PulseStar•610 Standard Series Manual – 3/15/003-21Removing and Inserting the Battery From the GLT TransmitterTo remove or insert the battery from the

PulseStar•610 Standard Series Manual – 3/15/003-22Charging the BatteryThe PulseStar battery charger is designed for 115/230VAC and plugs into a regula

PulseStar•610 Standard Series Manual – 3/15/003-23Discharge ChargerInsert the battery into the charger. The green charge LED emits a steady light to i

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chapter4TroubleshootingPulseStar•610

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PulseStar•610 Instruction Manual – 3/15/004-3TroubleshootingIntroductionThis chapter covers what to do if the PulseStar•610 does not seem to work prop

PulseStar•610 Instruction Manual – 3/15/004-4• Receiver is set for different frequency channel. If green Telegram LED located on the decoderboard is n

PulseStar•610 Instruction Manual – 3/15/004-5Problem: Some crane motions work intermittently.Possible Solution(s):• Wiring may be loose to that crane

PulseStar•610 Instruction Manual – 3/15/004-6Questions to AskWhen reporting a problem to Electromotive Systems you may be asked several questions pert

appendixADefinitions and Abbreviations

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PulseStar•610 Instruction Manual – 3/15/00A-3Definitions and AbbreviationsDefinitionsThe following terms are used throughout the PulseStar•610 Instruc

PulseStar•610 Instruction Manual – 3/15/00A-4Commonly Used AbbreviationsAbbreviation MeaningA/D Analog to digital conversionAK Analog channel (German:

PulseStar•610 Standard Series Instruction Manual – 9/1/99vWelcome!Welcome to the PulseStar•610 radio remote crane control system. Electromotive System

appendixBSpecifications

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PulseStar•610 Instruction Manual – 3/15/00B-3SpecificationsSystem SpecificationsNVT SpecificationsSpecification SettingCertification TÜV and CETempera

PulseStar•610 Instruction Manual – 3/15/00B-4GLT SpecificationsReceiver SpecificationsSpecification GLTWeight <4.4 pounds (including battery)Physic

PulseStar•610 Instruction Manual – 3/15/00B-5Specification GA610APOperating power 50/110/240 VAC 50/60Hz (+/- 20%)Current <100 mAHF part Double Sup

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appendixCStarService and Warranty

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PulseStar•610 Instruction Manual – 3/15/00C-3StarService PolicyThis chapter includes information pertaining to on-call service, transmitter loaner and

PulseStar•610 Instruction Manual – 3/15/00C-45. If the original transmitter is repaired, return the loaner transmitter in good condition toElectromoti

PulseStar•610 Standard Series Instruction Manual – 9/1/99viPulseStar PS-NVT-J4P-610AS System with Stepped ControlThe PulseStar PS-NVT-J4P-610AS system

PulseStar•610 Instruction Manual – 3/15/00C-5Limited Warranty And Terms Of SalePrices: Subject to Change Without Notice F. O . B. Electromotive System

PulseStar•610 Instruction Manual – 3/15/00C-6Any claim for errors in shipment or for material or item shortages must be received by Companywithin 30 d

PulseStar•610 Instruction Manual – 3/15/00C-7Cancellation PolicyCancellation fee of 10% of order, plus all changes that may be incurred to-date of can

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